<html><head><meta http-equiv="content-type" content="text/html; charset=utf-8"></head><body dir="auto"><div>Good photo Carsten.</div><div>That part looks to be a critical component.</div><div>They must have a lot of confidence in it's strength.</div><div>Alan<br><br>Sent from my iPad</div><div><br>On 9/11/2013, at 11:02 PM, " " <<a href="mailto:MerlinSub@t-online.de">MerlinSub@t-online.de</a>> wrote:<br><br></div><blockquote type="cite"><div>


<meta http-equiv="Content-Type" content="text/html;
charset=ISO-8859-1">
<title>E-Mail Software 6.0</title>

<font face="Courier New" size="2">Hi, just to show you the possibilities: <br>The 
black part forward the eyemask, means th part were the four hoses 
goes in - is a 3D print out. The diver was with it down
to 260 
feet.<br><br></font> <a href="http://www.euronaut.org/content/gfx/diving/oxydrant/DoublellopwithPeppers001.jpg">http://www.euronaut.org/content/gfx/diving/oxydrant/DoublellopwithPeppers001.jpg</a><br><br>The

printer use a plastic wire with was print out hot melted. <br><br>vbr 
Carsten<br>

<br>
<br>"Alan James" <<a href="mailto:alanlindsayjames@yahoo.com">alanlindsayjames@yahoo.com</a>> schrieb:
<blockquote style="PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT:
5px; BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
<div style="FONT-SIZE: 14pt; COLOR: #000; FONT-FAMILY: HelveticaNeue,
Helvetica Neue, Helvetica, Arial, Lucida Grande, sans-serif;
BACKGROUND-COLOR: #fff"><div><span>Hi Alec,</span></div><div style="FONT-SIZE: 18px; COLOR:
rgb(0,0,0); FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif; BACKGROUND-COLOR:
transparent"><span>It would be a matter of putting as much fiber in with the resin
that the </span></div><div style="FONT-SIZE: 18px; COLOR:
rgb(0,0,0); FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif; BACKGROUND-COLOR:
transparent"><span>form would enable. With the kort nozzle, the nozzle shape would
allow</span></div><div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0);
FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica Neue',
Helvetica, Arial, 'Lucida Grande', sans-serif;
 BACKGROUND-COLOR: transparent"><span>for a thick mix, but the struts might not.</span></div><div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent"><span>A bit of experimentation would be required.</span></div><div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent"><span>If you back lit the printed shell you may be able to see the
resin as it fills it,</span></div><div style="FONT-SIZE: 18px; COLOR:
rgb(0,0,0); FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif; BACKGROUND-COLOR:
transparent"><span>& be aware of any air voids. Again with the thicker
 mixes you could ram rod</span></div><div style="FONT-SIZE: 18px; COLOR:
rgb(0,0,0); FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif; BACKGROUND-COLOR:
transparent"><span>them down with a flexible piece of plastic
rod. </span></div><div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0);
FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica Neue',
Helvetica, Arial, 'Lucida Grande', sans-serif; BACKGROUND-COLOR:
transparent"><span>One concern is that epoxy shrinks when setting, (but not as bad
polyester)</span></div><div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0);
FONT-STYLE: normal; FONT-FAMILY: HelveticaNeue, 'Helvetica Neue',
Helvetica, Arial, 'Lucida Grande', sans-serif; BACKGROUND-COLOR:
transparent"><span>& so the shell might need to be filled in a coupe of pours
to stop it damaging the outer shell. </span></div><div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent"><span>Alan</span></div><div><br></div>  <div style="FONT-SIZE: 14pt;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif"> <div style="FONT-SIZE: 12pt; FONT-FAMILY:
HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida Grande',
sans-serif"> <div dir="ltr"> <hr size="1">  <font size="2" face="Arial">
<b><span style="FONT-WEIGHT: bold">From:</span></b> Private
<<a href="mailto:alecsmyth@gmail.com">alecsmyth@gmail.com</a>><br> <b><span style="FONT-WEIGHT:
bold">To:</span></b> Personal Submersibles General Discussion
<<a href="mailto:personal_submersibles@psubs.org">personal_submersibles@psubs.org</a>> <br> <b><span style="FONT-WEIGHT: bold">Sent:</span></b> Saturday, November 9, 2013
10:23 AM<br> <b><span style="FONT-WEIGHT: bold">Subject:</span></b> Re:
[PSUBS-MAILIST] Printed Kort
 Nozzle<br> </font> </div> <div class="y_msg_container"><br><div id="yiv0723019974"><div><div>Sorry, the ones I was referring to are LONG
fibers mixed with the resin.<br clear="none"><br clear="none"><div><br clear="none"></div></div><div class="yiv0723019974yqt4344024398" id="yiv0723019974yqt43866"><div><br clear="none">On Nov 8, 2013, at 4:21
PM, "Smyth, Alec" <<a href="mailto:Alec.Smyth@covisint.com" target="_blank" shape="rect" rel="nofollow" ymailto="mailto:Alec.Smyth@covisint.com">Alec.Smyth@covisint.com</a>>
wrote:<br clear="none"><br clear="none"></div><blockquote type="cite"><div>

</div></blockquote></div></div><div><div class="yiv0723019974yqt4344024398" id="yiv0723019974yqt94393"><div>That's stuff is exactly what I meant by
"structural fiberglass". You can't pour it. However, if you made the
nozzle in two halves like doughnut-shaped dog bowls, you could fill them
both up, put them together, and wipe off the excess.<br clear="none">
<br clear="none">
<div><br clear="none">
</div>
</div>
<div><br clear="none">
On Nov 8, 2013, at 4:17 PM, "Alan James" <<a href="mailto:alanlindsayjames@yahoo.com" target="_blank" shape="rect" rel="nofollow" ymailto="mailto:alanlindsayjames@yahoo.com">alanlindsayjames@yahoo.com</a>>
wrote:<br clear="none">
<br clear="none">
</div>
<blockquote type="cite">
<div>
<div style="FONT-SIZE: 14pt; COLOR: rgb(0,0,0); FONT-FAMILY:
HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida Grande',
sans-serif; BACKGROUND-COLOR: rgb(255,255,255)">
<div><span>Alec / Joe,</span></div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
<span>these products "milled glass fibers" or "chopped strand glass
fibers"</span></div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
<span> may be OK, in combination with epoxy resin.</span></div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
<a rel="nofollow" shape="rect" target="_blank" href="http://www.fiberglasssupply.com/Product_Catalog/Fillers/fillers.html">http://www.fiberglasssupply.com/Product_Catalog/Fillers/fillers.html</a><br clear="none">
</div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
The more you can add, the stronger the product, but also it becomes
thicker</div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
& harder to pour in to small voids. I would be careful of using
polyester resin as it</div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
would probably melt the printed shell.</div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
You may be able to use a thin flexible plastic rod to stuff courser
mixtures down in to</div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
the shell.</div>
<div style="FONT-SIZE: 18px; COLOR: rgb(0,0,0); FONT-STYLE: normal;
FONT-FAMILY: HelveticaNeue, 'Helvetica Neue', Helvetica, Arial, 'Lucida
Grande', sans-serif; BACKGROUND-COLOR: transparent">
Alan</div>
<div><br clear="none">
</div>
<div style="FONT-SIZE: 14pt; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif">
<div style="FONT-SIZE: 12pt; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif">
<div dir="ltr">
<hr size="1">
<font size="2" face="Arial"><b><span style="FONT-WEIGHT:
bold">From:</span></b> Alan <<a href="mailto:alanlindsayjames@yahoo.com" target="_blank" shape="rect" rel="nofollow" ymailto="mailto:alanlindsayjames@yahoo.com">alanlindsayjames@yahoo.com</a>><br clear="none">
<b><span style="FONT-WEIGHT: bold">To:</span></b> Personal Submersibles
General Discussion <<a href="mailto:personal_submersibles@psubs.org" target="_blank" shape="rect" rel="nofollow" ymailto="mailto:personal_submersibles@psubs.org">personal_submersibles@psubs.org</a>>
<br clear="none">
<b><span style="FONT-WEIGHT: bold">Sent:</span></b> Saturday, November
9, 2013 8:10 AM<br clear="none">
<b><span style="FONT-WEIGHT: bold">Subject:</span></b> Re: [PSUBS-MAILIST] Printed Kort Nozzle<br clear="none">
</font></div>
<div class="yiv0723019974y_msg_container"><br clear="none">
<div id="yiv0723019974">
<div>
<div>Alec / Joe,</div>
<div>I will contact a friend who is in the 3d printing business, and try
& find out a bit more</div>
<div>about this application & casting materials.</div>
<div>You would need to incorporate risers (tubes) in the design to vent
air for the resin </div>
<div>pouring process, & maybe " keys" on the inside of the mould to
give the resin more</div>
<div>grip to the printed shell.</div>
<div>Cheers Alan</div>
<div><br clear="none">
</div>
<div><br clear="none">
</div>
<div><br clear="none">
Sent from my iPad</div>
<div class="yiv0723019974yqt1958578815" id="yiv0723019974yqt14360">
<div><br clear="none">
On 9/11/2013, at 12:24 AM, Alec Smyth <<a href="mailto:alecsmyth@gmail.com" target="_blank" shape="rect" rel="nofollow" ymailto="mailto:alecsmyth@gmail.com">alecsmyth@gmail.com</a>>
wrote:<br clear="none">
<br clear="none">
</div>
<blockquote type="cite">
<div>
<div dir="ltr">Hi Alan,
<div><br clear="none">
</div>
<div>I like this idea! I have a printer I built myself so am a little
familiar with them. One of the parameters you provide the printers on
each job controls the "filling" of the piece. Normally, to save material
that is a sort of cross-hatch, and the parameters
 control things like the direction and density of that cross-hatch. But
the problem with that, for an underwater application, is that the
resulting piece is full of air voids. I'd always assumed I would print
something like this solid. However, if you print
 it hollow and fill it with structural fiberglass, the end result is
going to be a lot stronger than if it's solid plastic. In addition, if
we printed by parts but filled it up once those parts are assembled, the
resin itself could be the "glue" that holds
 those parts together.</div>
<div><br clear="none">
</div>
<div>Thanks,</div>
<div><br clear="none">
Alec </div>
</div>
<div class="yiv0723019974gmail_extra"><br clear="none">
<br clear="none">
<div class="yiv0723019974gmail_quote">On Thu, Nov 7, 2013 at 10:01 PM,
Alan James
<span dir="ltr"><<a href="mailto:alanlindsayjames@yahoo.com" target="_blank" shape="rect" rel="nofollow" ymailto="mailto:alanlindsayjames@yahoo.com">alanlindsayjames@yahoo.com</a>></span>
wrote:<br clear="none">
<blockquote class="yiv0723019974gmail_quote" style="PADDING-LEFT: 1ex;
MARGIN: 0px 0px 0px 0.8ex; BORDER-LEFT: #ccc 1px solid">
<div>
<div style="FONT-SIZE: 10pt; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif">
<div>
<div>
<div style="FONT-SIZE: 10pt; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif">
Joe,
<div>
<div>
<div style="FONT-SIZE: 10pt; FONT-FAMILY: HelveticaNeue, 'Helvetica
Neue', Helvetica, Arial, 'Lucida Grande', sans-serif">
<div></div>
</div>
</div>
</div>
<div>I was re thinking your idea of a printed Kort nozzle.</div>
<div>There are printer kits for $900- that would do the job.</div>
<div><a rel="nofollow" shape="rect" target="_blank" href="http://www.3dstuffmaker.com/">http://www.3dstuffmaker.com/</a><br clear="none">
</div>
<div>The ABS printer cable I've seen selling for about $1- an
ounce.</div>
<div>The $899- version in the above link could possibly be big enough to
print</div>
<div>the nozzle in one shot. If not then print it in sections & glue
together.</div>
<div>My idea is to print the nozzle hollow with an egg shell wall
thickness & fill it with</div>
<div>a fiber reinforced epoxy resin. The resin may need a few pours to
allow for contractions</div>
<div>in the resin while setting.</div>
<div>Maybe under $30- in materials.</div>
<div>I am not at the point where I need this & neither are you, but
I think this idea still</div>
<div>holds a lot of promise.</div>
<div>Regards Alan</div>
<div><br clear="none">
</div>
<div><br clear="none">
</div>
</div>
</div>
</div>
</div>
</div>
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<font face="Courier New" size="2"> </font><font face="Courier New" size="2"><br><br>-- <br><br>Carsten Standfuß<br>Dipl.Ing.Schiffbau @
Meerestechnik<br>Heinrich Reck Str.12A<br>18211 Admannshagen<br><br>0172
8464 420<br><a href="http://WWW.Euronaut.org">WWW.Euronaut.org</a><br><a href="mailto:Carsten@euronaut.org">Carsten@euronaut.org</a></font>
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